Hard Chrome Plating
Our company has a total of 2 chrome plating plants including horizontal and vertical. Shaft, roller, extruder molds, jaw molds, hydraulic pistons and liners such as both internal chrome applications and diameter parts are maintained and manufactured.
There are four (4) cylindrical grinding machines of different sizes and diameters. Our largest lathe is 4200mm in length and 600mm in diameter.
Mold Polishing and Chroming
We apply mirror surface polishing and chrome plating to the molds including PVC injection molds, jaw molds, injection and extrusion molds, stretch molds, blow molds, shrink molds, polyester and composite molds, etc.
We are able to manufacture many work pieces up to 4000mm length. We serve in many areas such as shaft manufacturing, mirror surface roller manufacturing, column shaft manufacturing, rod manufacturing, hydraulic cylinder and piston manufacturing along with chrome plating and grinding services.
Hydraulic Cylinder and Piston Manufacture
As Uzkar Makina, we complete all hydraulic operations within our own facility. All of the hole and diameter turning, chrome plating, honing, grinding and welding works are checked by our 15-year experienced craftsmen through quality control and shipped.
As we are able to manufacture zero honed pipe, we are honing the internal parts of your existing work pieces first and then bringing them back to their former size with our hard chrome plating process inside the hole, reducing your costs. With our chrome plating applications, we reduce your costs by maintaining work parts such as pipe materials, hydraulic shirts.
We perform grinding operations on surface surfaces at precise tolerances (0.004). With our turntable surface grinding machine, we can approach especially circular thicknesses such as the manufacture of roll sheet slitting blades, roll form rollers grinding with a much higher quality surface and precise tolerances.
Super Surface Polishing Roller Manufacture
All process steps such as turning, welding, hard chrome plating and cylindrical grinding, which are the process steps of roller manufacturing, such as mirror surface polishing roller manufacturing or super finish polishing roller manufacturing, are completed within our facilities.
Quality Maintenance Manufacturing
From the year we were founded as Uzkar Makina, we managed to satisfy our customers by continuously increasing our quality policy. First, we started to provide market service with cylindrical grinding. After that, we started to manufacture work pieces such as sheet slitting blades, roll form rollers by adding turntable surface grinding and hole grinding machines to machine park. Starting with the service network in the regions of Darıca-Gebze (Hasköy Ind Est, Darıca Ind Est, and Timbers Ind Est)- Tuzla-Pendik - Kartal - Dilovası - Imes - Dudullu - Umraniye - Bayrampasa - Ikitelli-Kocaeli and Istanbul, we added Trabzon, Zonguldak, Karabük, Bursa, Gaziantep, Rize, Malatya, Siirt, Samsun, and Ankara to our service network only in 4 year and continue to grow every day. Bulgaria, Russia and Ukraine have also added to our market share, which has expanded slightly with the establishment of hard chrome plating.
We have progressed and still continue to serve in special manufacturing chrome shaft, honed pipe, hydraulic cylinder and piston manufacturing with spindle roller mold maintenance and re-revisions operations. After chrome plating, we continue our services with lathe, looser (mirror surface polishing device), roller manufacturing (manufacturing-grinding-polishing-chrome-plating-re-grinding, and polishing). Induction Machine and 3000mm Length Bridge Type CNC machining centers, which are currently invested, will soon be in our facility. In addition to these services, we started to carry out maintenance operations on mirror molds such as head molds, jaw molds, injection molds, and mirror surface polishing operations. You can look at the details of our chrome plating service from above in relation to cheap Chrome Plating prices. Liquid chrome plating, towel plating, rim plating, decorative chrome plating works are not performed in our company.
Shaft & Roller & Pipe Maintenance Service & Manufacturing
Whether maintenance can be performed on the shaft or rollers depends first on the deformation on the existing workpiece. If there are too many scratches, deep scratches or damaged workpieces, maintenance may not be possible. Generally, the turning points and centers are revised and the process is started. By checking the runout between the two centers, it is ensured to what extent the shaft is warped or not warped. Subsequently, the depths and impacts of scratches on the shaft or roller are determined based on our experience and measuring instruments. Revision and maintenance of work pieces remaining within 0.5 mm depth and 0.1 mm runout is started. In some cases, if there are serious skewing, it is pressed to straighten. Likewise, if the pulses can be filled with welding, the pulses are tried to be closed in this way.
Following the elimination of all faults, the workpiece is scratched on our grinding machine and, if there is an impact, the cylindrical grinding is performed until the welds go away (If it is a chrome material, it is also ground until the chrome is completely removed). In case of difference from more than 0.5 mm, the price change is communicated to the customer or can be revised. The maintenance process of cylindrical work pieces such as spindle, roller, and pipe is completed by polishing and hard chrome plating service until they reach the top of the original size.
Mold Polishing & Chroming Maintenance Service & Manufacturing
Mold polishing and chroming are processed on a platform that is very different from the shaft - roller maintenance process. All operations are the result of serious hand work. First of all, we make the determination of the working places of the mold sent to us or the molds we examine. Then we check the condition of scratches, deformations and impacts on it. If there is a chrome coating on the mold, we take the amount of chrome thickness. After all these procedures, it is decided whether the maintenance process can be started or not. If the mold is suitable for maintenance, chrome is removed in our chrome removal bath. If there is a place to be welded, the welding is done and mirror surface polishing is done completely by hand. Subsequently, the mold is coated to the desired micron level by processing into the chrome plating. Then the polishing is done again and the maintenance process is completed.